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      Reliability testing

      日期: 2020-06-02

      In view of the increasingly fierce competition today, product function and appearance are no longer the focus of competition between branded enterprises, whilst product quality and reliability are more and more valued by markets and customers. Using a variety of environmental testingequipments which simulate climatic environments of high temperature, low temperature, different humidities and short temperature changes, to accelerate the popping ot potential failures in actual use environments, we can verify that the product has reached the expected quality targets being set in the process of R&D stage. This is to evaluate the product as a whole to determine product reliability life.


      Xenon lamp aging test


      Sunlight is a major factor in the degradation of many organic materials, including plastics, textiles, paints etc. Xenon lamp aging testing applies xenon lamps to simulate damages caused by full spectrum sunlight and spray to simulate the effect of rain, dew, insolation and darkness. The test simulate material changes when exposed to sunlight in different environments.


      Test standards

      ISO 4892.2 ; GB/T 16422.2 ; ASTM G 155 ; ASTM D 4459

      ISO 4892.2; GB/T 16422.2; ASTM G 155; ASTM D 4459



      Ultraviolet aging testing


      Ultraviolet aging testing equipment does not simulate the full spectrum of sunlight, but does simulate the damaging effects of sunlight. This is achieved by controlling the main radiation of fluorescent lamps in the ultraviolet segment of the solar spectrum. The test equipment adopts ultraviolet fluorescent lamps to simulate sunlight and condensation or spraying to simulate effects of moisture. This test is used to evaluate changes of colors, gloss, cracks, bubbling, catalysis, oxidation etc. 


      Test standards

      ISO 4892.3 ; GB/T 16422.3 ; ASTM G 154 ; ASTM D 4674

      ISO 4892.3; GB/T 16422.3; ASTM G 154; ASTM D 4674

      Salt spray test


      Salt spray corrosion is one of the most common and destructive atmospheric corrosion. Salt spray test is mainly used to test resistance to corrosion of products or metal materials by simulating the salt spray environmental conditions created by the salt spray test equipment. The test is divided into two categories, natural environmental exposure test and artificial accelerated simulated salt spray environmental test.


      Test items


      Neutral salt spray test | acetate spray test | copper accelerated acetate spray test | comprehensive salt spray test


      Reference standards

      GB/T 2423.17, GB/T 10125, GB/T 2423.18, GB/T 2423.18-2000, GB/T 10587-2006, GB/T 6461, GB 6458, GB 6459, GB 6460, GB 5938, GB 5939, GB 5940, GB 1771, GJB 150.11-86, ISO 9227, IEC 60068-2-11, IEC 60068-2-52, ASTM B 117, ASTM B 368, MIL-STD-202, EIA-364-26, PV1210

      GB/T 2423.17, GB/T 10125, GB/T 2423.18, IEC 60068-2-11, IEC 6461, 6458, 6459, 6460, 5938, 5939, GB 1771, GJB 150.11-86, ISO 9227, IEC 60068-2-11IEC 60068-2-52, ASTM B 117, ASTM B 368, MIL-STD-202, EIA-364-26, PV1210, etc.


      Temperature and humidity test


      Temperature and humidity tests are applicable to products that may be used in warm and humid environments. For plastic materials, printed circuit boards (PCB) and print circuit board assemblies (PCBA) porous materials or finished products, etc., different forms of physical reactions occur between different materials and temperature and moisture. The effects of temperature are mostly plastic deformation or poor product starting at high temperature or low  temperature. In humid environments, moisture adsorption, infiltration and condensation occur on the surface of porous materials due to the capillary effects. Products often fail due to electrostatic charge accumulation effects in low temperature environments.


      Test items


      High temperature | low temperature | constant temperature and humidity | alternating humid heat | rapid temperature changes | thermal shock


      Test standards


      Test item

      Test standard

      High temperature test

      GB/T 2423.2, IEC 60068-2-2, EN 60068-2-2 

      Low temperature test

      GB/T 2423.1, IEC 60068-2-1, EN 60068-2-1

      Rapid temperature change test

      GB/T 2423.22, IEC 60068-2-14

      Thermal shock test

      GB/T 2423.22, IEC 60068-2-14, EIA-364-32

      Constant humidity and heat test

      GB/T 2423.3, IEC 60068-2-78, EN 60068-2-78

      Temperature variation test

      GB/T 2423.22, IEC 60068-2-14, EN 60068-2-14

      Alternating humidity and heat test

      GB/T 2423.4, IEC 60068-2-30, EN 60068-2-30

      Alternating humidity temperature and

       humidity combined cycle test heat  

      GB/T 2423.34, IEC60068-2-38, MJL-STD-202

      Temperature/humidity cycle

      GB/T 2423.34, IEC 60068-2-38, EN 60068-2-38



      High Accelerated Life Testing


      HALT means Highly Accelerated Life Testing, a method of applying step stress to the testing samples to detect defects, operational design limits, and structural strength limits in an early stage. The defects exposed by HALT in the test product involve aspects including circuit design, process, components and structure, etc.


      Test items


      Low temperature stepping stress test | high temperature stepping stress test | rapid thermal cycling test | vibration stepping stress test | comprehensive stress test


      Vibration, impact collision, drop testing


      Vibration test


      In vibration test, a series of vibration phenomena is simulated to test whether a product could withstand the vibration environment in the process of transportation or use in its life cycle, and also to determine the requirements of product design and function standards.


      Impact test

      Impact is a sudden and violent release of energy, energy-benefit conversion and energy disk transmission. The duration of impact is short, and the impact process is completed in one shot without showing any periodicity.


      Drop test


      Drop test is a process which stipulates a product to drop from a certain height to the test surface to verify the adaptability of the product when dropped during transferring due to rough handling.


      Test standards


      Test item

      Test standard

      Vibration 

      test 

       Sine 

      vibration

      GB/T 2423.10, GB/T 4857. 1, GB/T 4857.7,ISO 8318, ISO 2247, IEC 60068-2-6,EN 60068-2-6

      Random 

      vibration

      GB/T 2423.56, IEC 60068-2-64

       Impact test

      GB/T 2423.5, GB/T 2425 .6, IEC 60068-2-27

       Collision

       test

      GB/T 4857.20

       Drop test

      GB/T 2423.8, IEC 60068 -2-31


      Three comprehensive test


      Comprehensive environmental test is a combination of two kinds of environmental stress. The effects of a comprehensive environment more realistically and practically reflects the performance of products in actual use, and is able to better expose the defects of products.

       

      Reference standards


      GB/T 2423.35 ; GB/T 2423.36 


      Gas corrosion test


      Most product are used in the atmospheric environment, and most corrosions occur in the atmosphere, which contains corrosive components and factors such as oxygen, humidity, temperature changes and pollutants.


      Reference standards

      EJA-364-65 ; GB/T 2423.51 ; IEC 60068-2-60

        

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